闡述

Introduction

輥型機是輪輞的公用設施生產游戲裝備，只要是輥型生產分為3個工步（第四序，第2序和第2序拉深），每序必須1臺輥型機，每臺輥型機分為以內局布：輥型機主機系統、油壓機系統、PLC合理系統、深淺料結構和輥型合金模具。This roll-forming machine is a kind of special equipment that is use for steel wheel rim manufacturing, usually the roll-forming process include 3 steps (1st forming, 2nd forming and 3rd forming), each step will use one unit roll forming machine, which include below parts: roll forming unit, hydraulic station, PLC control system, Loading/Unloading device and roll forming tooling

極品裝備產品規格

Specification

裝備規格	Model Number	GX23/300-AH
輥型力	Roll Forming Force	230KN
液壓油泵站電氣額定功率	Motor Power of Hydraulic Station	82.5KW
主軸電機轉配橡膠模具厚度	Spindle Length for Installing Molds	320mm
的高低絲杠發動機轉速(可手動調節)	Upper & Lower Spindle Speed range	0 ~ 320r/min
夾頭布料材質和截面積	Spindle Material & Diameter	40CrMo, Φ145mm
水準主軸的安全距離	Distance between Upper & Lower Spindle	240 mm ~ 380mm
下軸徑向可手動調節規模較	Axial Adjusting Range of Lower Spindle	±2mm
下伺服電機距離(裝模處軸的內直徑145mm)	Stroke of Lower Spindle: (axial diameter 145mm at die-setting)	140mm
下主軸靠近速率	Loading Speed of lower Spindle	185mm/s
下進給工進傳輸速率可調式建設規模	Feeding Speed’s Adjusting Range of Lower Spindle	2~10mm/s
下CNC主軸可調節為偏角	Tilting Angle Adjusting Range of Lower Spindle	-0.34° to +0.17°
附加的輸出交流電壓	Rated Input Voltage	380V/3phase
其他的工作輸出余量	Rated Input Power	110Kw

輥型注塑模具

Roll Forming Tool

輥型機器上要轉配輥型塑料塑料模，每條個道工序一款輥型塑料塑料模。The roll forming machine need install roll forming tool which will be used for each rim spec.

機床主軸專業調劑杭州特色

Machine’s Adjustment  

主要的研究生調劑 /Main Spindle’S Adjustment

每個個數控車床主要都由擺臂撐持，擺臂認同孩子鉸接與數控車床主要相接，擺臂的鉸常開觸點認同孩子球滾針軸承，后面的是一名組裝在偏疼醫院上，途經系統tcp連接偏疼滿足數控車床主要的偏斜，為使兩數控車床主要數據同步相對性相向研究生研究生調劑，兩偏疼醫院用工具組裝耦合電路在一路上，途經系統tcp連接手輪開始研究生研究生調劑，其感召為 ：Every main spindle is hold by pendular arms, which connects with main spindle by hinge. The hinge point of pendular arm adopts ball bearing. The back one is installed on an off-centre device. The main spindle inclined is realized through eccentric. To adjust two main spindles symmetrically at the same time, the two off-centre devices are coupled together by mechanism device and adjusted by hand wheel. Its main function is following:

1)提供了機頭前進行程里面 需的定型劑力，能進幾步有節制副產物高品質。

Provide needed forming force in forming process, which can control product quality better;

2)改正數控車床主軸壓扁

Compensate main spindle’s transformation;

3)解決機床損耗

Compensate wear tooling

下進給后食補Forward & Backward Adjustment of Lower Spindle

下絲杠成度后護理組織機構，替代了開售加密封墊的研究生研究生調濟的方法，更加方便研究生研究生調濟注塑模頭。彎曲中軸螺帽（3）帶動油封（2）扭動，油封帶動齒套（4）彎曲，齒套（5）它是經過了過程中羅紋活躍勉勵下絲杠（2）挪動，還可以便捷而又差不多的實行下絲杠（2）上的型輥后研究生研究生調濟，替代了開售加密封墊的研究生研究生調濟的方法，很大程度的進步作文了注塑模頭研究生研究生調濟合作，驟降了因研究生研究生調濟片爭論適，或永劫間采用生效日的填空題。The lower spindle can be adjusted forward and backward horizontally, it is easy for adjusting roll-forming tool.Attached below drawing to show operating principle, its adjustment process is:Turning the bolt 3 of middle axle to drive the chain wheel 2 -> and chain wheel drive gear sleeve 4 and gear sleeve 5 -> to power the lower spindle 2 moving by screw thread -> for achieving forward and backward adjustment of forming roller which mounted with lower spindle 2.

機床主軸轉數的研究生調劑 Adjustment of main spindle’s rotation speed

主軸接納液壓馬達驅動，液壓馬達裝配在成型機的前面，經由進程萬向節與主軸相連，高低液壓馬達別離驅動上軸與下軸向擺布差別標的目的扭轉，調劑液壓馬達回油口節省閥來轉變高低軸轉速，使之高低輥模打仗工件時堅持線速率的分歧，避免劃傷工件與輥模。

The main spindle is driven by hydraulic motor which is installed on the back of forming machine and connects with main spindle by cardan joint. The upper and lower hydraulic motor drives upper spindle and lower spindle to rotate to left or right. Adjust throttle valve of hydraulic motor’s oil return port to change rotation speed of upper and lower spindle for the aim make upper and lower rolling tool keep the same linear speed when they contact with workpiece, prevent workpiece and roll-forming tools from scratch.

側導識的專業調劑 Adjustment of side guide device

側科研開發性適用堅守輪輞在真空成型tcp連接中的軸上實力，和使輪輞在期間存在壓鑄模具在期間行于，科研開發性輪的實力才可以按工件產品的情形進行調濟。The side guide device is used to keep axial position during forming for the aim to make rim’s center under tool’s center. Guide wheel’s position can be adjusted according with workpiece’s shape.側目標性裝在上主要雙側，某個側目標性包含滑道沿線路活動形式，為液壓機驅動軟件。The side guide device is installed on two sides of main spindle. Every side guide device has slide way and can move straight, driven by hydraulic station.側引領性的啟始點和竣事點通過線程池手輪可手動調節，每一位個側引領性的的高低均有貼近電源開關作放肆的單位。The start point and end point of side guide can be adjusted by hand wheel. Every side guide has proximity switch on top and bottom as control unit.

類件的高低料配備的研究生調劑Adjustment of loading/unloading device

深淺料裝配線長度的研究生調濟，通過鋼件網套直徑的具體來研究生調濟到比較合適的長度，可依靠速度上去起伏的絲桿來做到。The adjustment of loading/unloading’s height: rotate lifting lead screw to adjust device to proper height according with workpiece’s diameter.軸類零件不斷進取完成的研究生調劑，可研究生調劑輥動料架左右側的作用來構建。軸類零件推完成后，輥動料架下邊有伸縮裝配，以發生變化料架的作用，并有顆車程按鈕開關連接發訊。Adjustment for pushing workpiece to the place: adjust roll-forming machine’s front and back position to realize. There is a locking device on the bottom of roll-forming machine to stabilize feeding device’s position. It also has a stroke switch to transmit signal.

裝配型輥的推料裝配Push-ring for Dismounting Roll Forming Tool

在快慢軸（1）和（2）的莖部都構想有推料環，通過線程油嘴倒入干油，構建油槍各種壓力勉勵推料環不斷往前，而勉勵軸上的型輥不斷往前無盡的劃動，為順遂搭配型輥等級提升有益無害條件，盡可能使魔鬼司令組裝型輥，增加了法律效力。We design and mounted a push-ring on the root of lower spindle 1 and upper spindle 2, operator can inject grease (dry oil) from lubricating nipple by oil gun, it can push the “push-ring” forward powered by pressure of oil gun, and then the push-ring can push the roller limited moving forward. This design will create favorable conditions for disassembly roller smoothly.